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Powerpak is a contract manufacturer operating in the home care, cosmetic and personal care sectors. We provide a complete service, mixing the bulk, filling the packaging and exporting throughout the world.

About

”Our new factory is situated on the outskirts of Budapest in the center of Europe. We are a maximum of a two day transit to all major EU markets.”

About

History

PowerPak started business in 1992 originally specializing in packaging design & development. In the late 1990’s in response to a local market demand we opened our first contract packaging factory in Hungary.

We rapidly built a reputation in the local market of delivering high quality work at low prices. This reputation gradually spread to other markets resulting in a dramatic change in the source of our sales. In the early 1990’s our sales were derived 100% from Hungary, today 95% of our sales are from export to EU, Asia and USA.

Our team of approximately 100 workers moved into our new 3000m2 factory in 2010. Where we work as toll manufacturers for many of the worlds largest fmcg brand owners.

Operating principals

Part of our success can be attributed to a set of operating principals that have remained constant since our inception.

  • Placing high value and respect on our work force
  • Open, honest and fast communication with our customers
  • Striving to produce quality products that exceed our customers expectations
  • Passing on to our customers all the cost benefits that are derived from our low cost base in Hungary.
  • Flexible and proactive
  • Willing to invest in customer new projects
  • ”Open book” transparent price offers
Products & Services

Bulk Mixing

We can manufacture liquid bulk using homogenization, dispersion or simple dilutions. Process temperatures can be up to 90' C. Purified, sterile water is produced on site from our own water treatment plant.

We can also produce dry powder mixes with daily capacity of aprox 50,000 kg.

Bottle Filling

We can fill from 50 to 1500 ml of liquids or gels into bottles on our fully automatic and semi automatic bottle, filling and capping lines.

Daily production rates are approximately 150,000 units/day.

Powerpak can source standard bottles and closures from our approved local, EU and Asian partners. Alternatively we can design and produce a bespoke form for your application.

Tube Filling

We have two fully automatic high speed tube filling lines capable of filling and sealing plastic (extruded or laminated) and Aluminum tubes.

Plastic tubes are sealed with hot air welding and Aluminum tubes by crimping and folding.

Tube diameters can range from 6 mm to 50 mm and filling capacities can be from 5 ml to 250 ml.

Sachet Form & Fill

We have several sachet lines giving a daily capacity of over 600, 000 units. We can fill sachets with liquids, pastes and powders.

All common heat sealable laminates are processed including plastic, Aluminum and paper.

Fill volumes can range from 1 ml up-to 250 ml. Many formats are available from simple rectangular to bottle shaped, strips, neck hanger, euro hole punched. we can batch code using embossing or ink jet.

We can source and organize all your printed laminate requirements ( flexo or gravure) with our approved local suppliers.

Trial and Sample Packaging

Powerpak has extensive experience in the manufacture of sample and trial packs for distribution by hand, magazine, post or on pack.

We can offer you many trial pack options that will not only deliver your product safely to the consumer but will also represent your standard retail pack In appearance and performance.

We can also offer many end of line finishing options eg gluing on a leaflet, inserting into box, etc.

Microbiological & Chemical Quality Assurance Laboratory

We have a very well equipped quality control lab where all critical equipment is IQ, OQ and PQ certified. The lab's key capabilities include:

  • Microbiological testing including colony counting and identification.
  • Luminometer for microbial ATP assay
  • HPLC (high performance liquid chromatography)
  • Digital refractometer
  • Volumetric and Karl Fischer titrations
  • Conductivity & pH measurement
  • Many other chemical & physical testing capabilities

Packaging Engineering Department

In mid 2016 we will complete the investment in a new engineerings department. The key asset will be a four axis CNC milling center. The new facility will produce many benefits including:

  • shorter time and lower cost for tooling production
  • produce our own packaging machines
  • reduce reliance on outside contractors
  • Increase level of automation throughout the factory

Bulk Mixing

We can manufacture liquid bulk using homogenization, dispersion or simple dilutions. Process temperatures can be up to 90' C. Purified, sterile water is produced on site from our own water treatment plant.

We can also produce dry powder mixes with daily capacity of aprox 50,000 kg.

Bottle Filling

We can fill from 50 to 1500 ml of liquids or gels into bottles on our fully automatic and semi automatic bottle, filling and capping lines.

Daily production rates are approximately 150,000 units/day.

Powerpak can source standard bottles and closures from our approved local, EU and Asian partners. Alternatively we can design and produce a bespoke form for your application.

Tube Filling

We have two fully automatic high speed tube filling lines capable of filling and sealing plastic (extruded or laminated) and Aluminum tubes.

Plastic tubes are sealed with hot air welding and Aluminum tubes by crimping and folding.

Tube diameters can range from 6 mm to 50 mm and filling capacities can be from 5 ml to 250 ml.

Sachet Form & Fill

We have several sachet lines giving a daily capacity of over 600, 000 units. We can fill sachets with liquids, pastes and powders.

All common heat sealable laminates are processed including plastic, Aluminum and paper.

Fill volumes can range from 1 ml up-to 250 ml. Many formats are available from simple rectangular to bottle shaped, strips, neck hanger, euro hole punched. we can batch code using embossing or ink jet.

We can source and organize all your printed laminate requirements ( flexo or gravure) with our approved local suppliers.

Trial and Sample Packaging

Powerpak has extensive experience in the manufacture of sample and trial packs for distribution by hand, magazine, post or on pack.

We can offer you many trial pack options that will not only deliver your product safely to the consumer but will also represent your standard retail pack In appearance and performance.

We can also offer many end of line finishing options eg gluing on a leaflet, inserting into box, etc.

Microbiological & Chemical Quality Assurance Laboratory

We have a very well equipped quality control lab where all critical equipment is IQ, OQ and PQ certified. The lab's key capabilities include:

  • Microbiological testing including colony counting and identification.
  • Luminometer for microbial ATP assay
  • HPLC (high performance liquid chromatography)
  • Digital refractometer
  • Volumetric and Karl Fischer titrations
  • Conductivity & pH measurement
  • Many other chemical & physical testing capabilities

Packaging Engineering Department

In mid 2016 we will complete the investment in a new engineerings department. The key asset will be a four axis CNC milling center. The new facility will produce many benefits including:

  • shorter time and lower cost for tooling production
  • produce our own packaging machines
  • reduce reliance on outside contractors
  • Increase level of automation throughout the factory
Certification

High quality & full traceability assured ISO 9001

GMP international production standards ISO 22716

Caring for our employees OHSAS 18001

Minimizing environmental impact ISO 14001

Our corporate social responsibility standards recognized with a Silver award from Ecovadis

Financially strong with a 4A1 Dunn & BradStreet rating

For an explanation of D&B rating system click here

Powerpak Ltd. is a member of Sedex, the Supplier Ethical Data Exchange. Sedex provides member companies with a secure web-based platform for storing and sharing information on four key pillars: Health and Safety, Labour Standards, Business Ethics and The environment

View Powerpaks Saftey, Health & Environmental policy

Accredited Member of European Co-Packers Association

Contact

PowerPak Ltd.
EuropaCenter Logisztikai Park,
2B/6 Building 64
Ezred u. 2.
Budapest
Hungary
1044

For all enquiries contact the
Managing Director, Peter Frost

tel +36-1-688-1800
peter.frost@powerpak.eu